Tdk GENESYS 1500W Manuel d'utilisateur

TECHNICAL MANUAL FORGENESYSTM750W/1500WProgrammable DC Power SuppliesDocument: 83-507-013 Rev DTDK-Lambda Americas Inc.405 Essex Road, Neptune, NJ 077

83-507-013 Rev. D2SAFETY INSTRUCTIONSCAUTIONThe following safety precautions must be observed during all phases of operation, service and repair ofthi

83-507-013 Rev. D3SAFETY INSTRUCTIONSENVIRONMENTAL CONDITIONSThe GenesysTMpower supply series safety approval applies to the following operating condi

83-507-013 Rev. D4SICHERHEITS-INSTALLATIONS ANWEISUNGENVorsichtVor Anschluss an das Netz ist die Aufstellanleitung wie nachstehend beschrieben zu beac

83-507-013 Rev. D5Anderungen and BauteileersatzErsatzteilaustausch–und Anderungendurfen nur von autorisiertem TDK-Lambda Americas Inc.SERVICE-PERSONEN

83-507-013 Rev. D6CHAPTER 1 GENERAL INFORMATION1.1 USER MANUAL CONTENTThis User’s Manual contains the operating instructions, installation instruction

83-507-013 Rev. D7Remote sensing to compensate for voltage drop of power leads.External Analog Programming and Monitoring standard (0-5V or 0-10V, u

83-507-013 Rev. D81.2.9Cooling and mechanical constructionThe GenesysTMseries is cooled by internal fans. At the installation, care must be taken to a

83-507-013 Rev. D9CHAPTER 2 SPECIFICATIONS2.1 OUTPUT RATINGMODELGEN6-1008-9012.5-6020-3830-2540-19–60-12.580-9.5100-7.5150-5300-2.5600-1.31.Rated outp

83-507-013 Rev. D101. Vout programming accuracy–2. Iout programming accuracy (*13)–3. Vout programming resolution.–4. Iout programming resolution–5. V

83-507-013 Rev. D11NOTES:*1: Minimum voltage is guaranteed to maximum 0.2% of the rated output voltage.*2: Minimum current is guaranteed to maximum 0.

83-507-013 Rev. D122.13GENESYSTM750W & 1500W POWER SUPPLIES OUTLINE DRAWINGS

83-507-013 Rev. D13CHAPTER 3 INSTALLATION3.1 GENERALThis Chapter contains instructions for initial inspection, preparation for use and repackaging for

83-507-013 Rev. D143.4.2 Rack Mount Slides (optional):Use rack mount slides: General Devices P/N: CC3001-00-S160 or equivalent to install the unitin a

83-507-013 Rev. D15Fig.3-2: Stripped Wires installed in Strain ReliefScrew-onLocknut3.7.1 AC Input Connector, 1500W modelsThe AC input connector is a

83-507-013 Rev. D164.Route the AC wires to the input connector terminals as required. To connect the wires, loosen theterminal screw, insert the strip

83-507-013 Rev. D172.Connect the unit to an AC source as described in Section 3.7.3.Connect a DVM with appropriate cables for the rated voltage to the

83-507-013 Rev. D183.8.7Foldback CheckRefer to Section 5.5 for explanation of the FOLD function prior to performing the procedure below.1.Ensure that

83-507-013 Rev. D19CAUTIONWhen local sensing, ashort from +LS or +S to-V or-S or-LS,will cause damage to the power supply. Reversing the sensewires mi

83-507-013 Rev. D203.9.4Noise and Impedance EffectsTo minimize the noise pickup or radiation, the load wires and remote sense wires should be twistedp

83-507-013 Rev. D21Fig. 3-5: Load wires connection, 6V to 60V modelsFig. 3-6: bus-bars shield mounting80V to 600V ModelsWARNINGHazardous voltages exis

83-507-013 Rev. D22Fig.3-7: Load wires connection to the output connectorLoad wiresNegative (-)Output/ReturnPositive Output (+)+V-VFig.3-8: Shield ass

83-507-013 Rev. D233.9.7Connecting single loads, local sensing (default).Fig.3-10 shows recommended load and sensing connections for a single load. Th

83-507-013 Rev. D24--Rem.senseLocal senseocal senseRem.sense+L+Load lines, twisted pair,shortest length possible.+V-VLoad#1+Load#3+Load#2+PowerSupplyF

83-507-013 Rev. D25WARNINGOUTPUT TERMINAL GROUNDINGThere is a potential shock hazard at the RS232/RS485 and the IEEE ports whenusing power supplies wi

83-507-013 Rev. D263.10.3Remote sensingUse remote sense where the load regulation at the load end is critical. In remote sense, the powersupply will c

83-507-013 Rev. D27CHAPTER 4 FRONT AND REAR PANEL CONTROLS AND CONNECTORS4.1 INTRODUCTIONThe GenesysTMPower Supply series has a full set of controls,

83-507-013 Rev. D28Table 4-1: Front Panel Controls and IndicatorsNumberControl/IndicatorDescriptionSection4CURRENT display4 digit, 7 segment LED displ

83-507-013 Rev. D2914PREV buttonMain function:Press PREV to display the Output Voltageand Current setting. For 5 sec. the display will show the set-ti

83-507-013 Rev. D30Table 4-2: Rear panel connections and controlsNumberItemDescriptionSection1AC inputconnectorWire clamp connector for 1500W units.IE

83-507-013 Rev. D31Fig.4-3: SW1 setup DIP-switch1234567894.4.1 SW1 position functionRefer to Table 4-3 for description of SW1 position functions. The

83-507-013 Rev. DGENESYS™ Manual SupplementFOR UNITS EQUIPPED WITH “IEMD” OPTION,ALSO REFER TO MANUAL 83-030-200 IEMD.FOR UNITS EQUIPPED WITH “LAN” OP

83-507-013 Rev. D324.5 REAR PANEL J1 PROGRAMMING AND MONITORNG CONNECTORThe J1 Programming and Monitoring connector is a DB25 subminiature connector l

83-507-013 Rev. D3314151617181920212223242512345678101112139Same groundas P/S negativesense (-S)Isolated fromPS outputs,same groundas RS232/RS485IMONI

83-507-013 Rev. D34CHAPTER 5 LOCAL OPERATION5.1 INTRODUCTIONThis Chapter describes the operating modes that are not involved in programming and monito

83-507-013 Rev. D35-Enabledoutput, power supply in Constant Voltage mode: Press the PREV button and then rotatethe CURRENT encoder knob. The CURRENT m

83-507-013 Rev. D365.4UNDER VOLTAGE LIMIT (UVL)The UVL prevents adjustment of the Output Voltage below a certain limit. The combination of UVLand OVP

83-507-013 Rev. D37AC power; even if SO is at an Off level). After an On to Off transition it is detected, the SO will Enableor Disable the power supp

83-507-013 Rev. D38low, with a maximum sink current of 1mA; when no fault condition occurs, the PS_OK level is high witha maxi-mum source current of 2

83-507-013 Rev. D39+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLYLOAD+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLYLOADFig.5-1: Series connection,

83-507-013 Rev. D40Fig.5-3: Series connection for positive/negative output voltages+S+--S-LS+LSPOWERSUPPLY+S++---S-LS+LSPOWERSUPPLY(*)(*)(*) Diodes ar

83-507-013 Rev. D415.15 PARALLEL OPERATIONUp to four units of the same VOLTAGE and CURRENT rating can be connected in parallel to provideup to four ti

83-507-013 Rev. DTABLE OF CONTENTSWARRANTY…………………………………………………………………………………………….Pg. 1SAFETY INSTRUCTIONS……………………………………………………………………………..Pg. 2GERMAN SAFET

83-507-013 Rev. D426.Connection to the loadIn parallel operation, powersupplies can be connected in local or remote sensing. Refer to Fig. 5-4 and 5-5

83-507-013 Rev. D43c) The Master and Slave modes are stored in the power supply EEPROM when the AC power is turnedoff. The system will return to the M

83-507-013 Rev. D445.16 DAISY-CHAIN CONNECTIONIt is possible to configure a multiple power supply system to shut down all the units when a fault condi

83-507-013 Rev. D45CAUTIONCOM (J1-12), VPGM_RTN (J1-22) AND IPGM_RTN (J1-23) terminals of J1connect internally to the–Sense potential (-S). Do not con

83-507-013 Rev. D46CAUTIONTo maintain the power supply isolation and to prevent ground loops, use anisolated programming source when operating the pow

83-507-013 Rev. D476.5 RESISITIVE PROGRAMMING OF OUTPUT VOLTAGE AND CURRENT LIMITFor resistive programming, internal current sources, for Output Volta

83-507-013 Rev. D486.6 REMOTE MONITORING OF OUTPUT VOLTAGE AND CURRENTThe J1 connector, located on the rear panel provides analog signals for monitori

83-507-013 Rev. D49CHAPTER 7 RS232 & RS485 REMOTE CONTROL7.1 INTRODUCTIONThis Chapter describes the operation of the GenesysTM3300W power supplies

83-507-013 Rev. D50NOTETx and Rx are used for RS232 communication. Txd +/-and Rxd +/-are used for RS485communication. Refer to RS-232 and RS-485 cabli

83-507-013 Rev. D517.4 MD MODE OPTION (Factory Installed)7.4.1 MD Mode DescriptionThe GEN supply is capable of operating in a multi drop environment-m

83-507-013 Rev. DTABLE OF CONTENTS3.8.8 Address setting……………….……………………………………………………………..Pg. 183.8.9 Baud rate setting…………………………………………………………………………….Pg.

83-507-013 Rev. D527.5 CONNECTINGPOWER SUPPLIES TO RS232 OR RS485 BUS7.5.1 Single power supply1. Select the desired interface RS232 or RS485 using rea

83-507-013 Rev. D53NOTEThe address (ADR n) command must return an “OK” response before anyother commands are accepted.7.5.2Multi power supply connecti

83-507-013 Rev. D547.6.7Error messageIf an error is detected in command or query, the power supply will respond with an error message.Refer to Section

83-507-013 Rev. D557.8.3Initialization Control Commands#CommandDescription1ADR nADR is followed by address, which can be 0 to 30 and is used to access

83-507-013 Rev. D56#CommandDescription7DVC?Display Voltage and Current data. Data will be returned as a string of ASCIIcharacters. A comma will separa

83-507-013 Rev. D5726MODE?Returns the power supply operation mode. When the power supply is On (OUT1) it will return “CV” or “CC”. When the power supp

83-507-013 Rev. D587.10 SINGLE BYTE COMMANDS7.10.1GeneralSingle byte commands are commands in which all the necessary data for the supply toact upon i

83-507-013 Rev. D597.10.4Addressed commands with response7.10.4.1ReadregistersSend (0x80 + Address) (1 byte binary-send 2 times sequentially). The sup

83-507-013 Rev. D60Table 7-3. SINGLE BYTE COMMUNICATIONSNameBit PositionsResponseDescriptionGlobalCommandsDisable MD Mode1010 0000NoneSet supplies out

83-507-013 Rev. D61GEN750W modelsGEN1500W modelsTable 7-4: Current programming rangeTable 7-5: Current programming rangeModelMinimum(A)Maximum(A)Model

83-507-013 Rev. DTABLE OF CONTENTS5.15.1 Basic parallel operation……………………………………………………………………Pg. 415.15.2 Advanced parallel operation…………………………………………………

83-507-013 Rev. D627.10.6Status Control CommandsRefer to Section 7-8 for definition of the registers.#CommandDescription1STT?Reads the complete power

83-507-013 Rev. D63SRQMessagesResponsemessagesCommand Error (”Cnn”)Execution Error (”Enn”)Query Response (”message”)Command Response (”OK”)CVCCNFLTFLT

83-507-013 Rev. D647.11.2 Conditional Registers (continued)Table 7-8: Fault Condition RegisterBITFault nameFault symbolBit Set conditionBit Reset cond

83-507-013 Rev. D65Refer to Tables 7-10 to 7-13 for details of the Enable and Event registers.1.Fault Enable RegisterThe Fault Enable Register is set

83-507-013 Rev. D663.Status Enable RegisterThe Status Enable Register is set by the user to Enable SRQs for changes in power supply status.Table 7-12:

83-507-013 Rev. D677.12 SERIAL COMMUNICATION TEST SET-UPUse the following instructions as basic set-up to test the serial communication operation.1.Eq

83-507-013 Rev. D68CHAPTER 8 ISOLATED ANALOG PROGRAMMING OPTION8.1 INTRODUCTIONIsolated Analog Programming is an internal Option Card for analog progr

83-507-013 Rev. D69CAUTIONWhen the Isolated Analog Option is installed, do not apply any signals to thenon-isolated VPGM and IPGM (J1-9 and J1-10) pin

83-507-013 Rev. D70CAUTIONTo prevent damage to the unit, do not program the output voltage andcurrent to higher than the power supply rating.NOTEJ1-8

83-507-013 Rev. D71CHAPTER 9 MAINTENANCE9.1 INTRODUCTIONThis Chapter provides information about maintenance, calibration and troubleshooting.9.2 UNITS

83-507-013 Rev. DTABLE OF CONTENTS7.10.6 Status Control Commands………………………………………………………………..Pg. 627.11 STATUS, ERROR AND SRQ REGISTERS………………………………………………

83-507-013 Rev. D72SYMPTOMCHECKACTIONREFOutput Voltage will not adjust.Front panel CC LED is On.Is the unit in constant currentmode?Check Output Curre

83-000-016 Rev.FWARRANTYThisTDK-LambdaAmericas Inc.product is warranted against defects in materials and workmanship fora period of five years from da